Chamberlin & Hill Group The Total Capability
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  Chamberlin & Hill  
  Russell Ductile Castings  
 

ADI Information

 
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Company
Employees: 210
Turnover: £15.0 million

Metal Types
Grey Irons
Ductile Irons (SG Irons)
Malleable Irons (Whiteheart, Blackheart and Pearlitic)
Austempered Ductile Irons (ADI)

Casting Weights
Grey Iron:- 0.20kgs – 30kgs Medium – High volume 1kg – 75kgs Prototype – Low volume
Ductile Iron (SG Iron):- 0.20kgs – 20kgs Medium – High volume
Malleable (Whiteheart, Blackheart and Pearlitic):- 0.20kgs - 20kgs Medium – High volume
Austempered Ductile Iron (ADI):- 0.20kgs – 20kgs Medium – High volume

Coremaking
Extensive Shell, Hotbox and Coldbox facilities. Core coating and assembly.

Moulding Equipment
Mould Size (mm)
Maxamatic: - 500 x 540 x 165/165
Disamatic 2110 x 3: - 500 x 400 x 100-315 width
Airset: - Up to 75kgs casting weight
Disamatic 2013 x 2: - 480 x 600 x 225-450 width

Finishing
Koyama Barinda CNC Grinding machines

Process Controls
CHEMICAL ANALYSIS:- Spectrometer Analysis, Carbon Equivalent plus regular shop floor analysis.
INSPECTION: - Visual, Endoscope, Brinell Hardness, Crack Detection.

Quality Approvals
ISO9001: 2000, Lloyds Register
QS 9000 Power Steering and Turbocharger Housings

Major Customer Approvals
Delphi Saginaw (GM), France
Textron (Ransomes), UK
Concentric Pumps, UK
Parker Hannifin, UK, Sweden
Borg-Warner, UK & Germany
Bosch Worcester
KIG Manufacturing
NSK, UK
Irwin
George Fischer
Dana Spicer
Balfour Beatty
Allied Insulators
Air Products, Belgium
Ewart Chain
Saint-Gobain
WT Henley
Knorr-Bremse, UK, France & Italy

Specialist Products and Markets
Automotive Castings – oil and water pumps, impellers, power steering and transmission pumps, thermostat housings, small manifolds, turbocharger housings; Hydraulics - covers, motors and working sections; Gas Fittings; Railways; Heat Exchangers; Overhead Electrification; Handrail Fittings; Security; Agriculture; Construction; Marine; and Leisure.

Other Services
Computer aided and traditional pattern-making.

Ability to produce a component for its entire life cycle. Mould filling and solidification modelling.

In-house painting and heat treatment.

Supply of machined and assembled components. JIT, Kanban and delivery to trackside.

Quality and Approval

 

 
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